Fill & Finish technician

Aseptic filling and packaging operations for biopharmaceuticals: formulation, filtration, sampling, traceability, and compliance with cGMP requirements in a sterile environment.

CURRICULUM
Available in French, English
1 day of content
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Goals

In summary

Prerequisites

This curriculum is intended for entry-level technical staff or individuals undergoing a career change. Participants should have:
 
  • A high school diploma to two-year post-secondary level (Bac to Bac+2) in science (biotechnology, biology, chemistry, pharmacy) or industrial production
  • or initial experience in a regulated production environment (pharmaceutical, cosmetics, food industry)
  • A basic understanding of safety and hygiene rules, and controlled atmosphere areas

Course modules
1 day

Fill & Finish technician
P1M1 Discovering biopharmaceuticals: key development stages, regulatory framework, and manufacturing processes (about 1 hour)
Description : This module provides an introduction to biopharmaceuticals, their specific characteristics, the main stages of their development, and the production processes : Upstream Process-USP (cell culture), Downstream Process-DSP (purification), and Fill & Finish (F&F).It is based on the regulatory frameworks governing the development of biopharmaceuticals, such as Good Manufacturing Practices (GMP), ICH guidelines, the requirements of regulatory agencies (EMA, FDA), as well as the key stages of production processes (USP, DSP, Fill & Finish).Digital modalities : Activity 1: eLearning / Activity 2 : eLearningTarget audience :Newcomers (technicians, engineers, researchers, and managers) preparing to take up a position in bioproduction or wishing to update their knowledgeStudents and teachers seeking to discover the pharmaceutical industrial environment and the challenges associated with biopharmaceutical production.Support functions (maintenance, regulatory, Quality, HSE, supply chain, Lean, PMO, data) wishing to better understand the fundamentals of bioproduction professionsEmployees in commercial functions, market access, management or partners (suppliers, subcontractors, consultants, investors) not familiar with bioproduction but wishing to better understand the ecosystem and challenges of bioproductionEvaluation procedure :A short evaluation at the end of the module confirming what you have learnt and enabling you to move to the next one (no limit of attempts, 80% of correct answers required).Trainees enrolled in the whole curriculum have the possibility to assess and set their new knowledges and skills via an anchoring quiz between modules
P5M1 Overview of Quality Control (about 2 hours)
This module covers the fundamentals of Quality Control (QC) in bioproduction, explaining its essential role in biopharmaceutical manufacturing, the types of tests performed, the documents and methods used, as well as sample and deviation management practices.It is based on Good Manufacturing Practices (GMP), quality documentation management standards, and equipment qualification guidelines. The module incorporates tools and methods such as sampling plans, validated control methods, In-Process Control (IPC) monitoring, sample traceability systems, and quality deviation analysis methods.Digital modalities : Activity 1: eLearning / Activity 2 : eLearning / Activity 3 : eLearningTarget audience :Newcomers (technicians, engineers, researchers, and managers) preparing to take up a position in bioproduction or wishing to update their knowledgeStudents and teachers seeking to discover the pharmaceutical industrial environment and the challenges associated with biopharmaceutical production.Support functions (maintenance, regulatory, Quality, HSE, supply chain, Lean, PMO, data) wishing to better understand the fundamentals of bioproduction professionsEmployees in commercial functions, market access, management or partners (suppliers, subcontractors, consultants, investors) not familiar with bioproduction but wishing to better understand the ecosystem and challenges of bioproductionEvaluation procedure :A short evaluation at the end of the module confirming what you have learnt and enabling you to move to the next one (no limit of attempts, 80% of correct answers required).Trainees enrolled in the whole curriculum have the possibility to assess and set their new knowledges and skills via an anchoring quiz between modules
P3M2 Introduction to Fill & Finish (about 1 hour)
This module presents the key stages of the Fill & Finish process, including storage, formulation, filling, visual inspection, labeling, and packaging. It also introduces patient risks and their management, and details dosage forms as well as the stability of biopharmaceutical products.The module addresses patient risk management and the constraints related to the stability of biopharmaceuticals. It adopts a descriptive approach to the different product types (proteins, mRNA, cells), highlighting the differences with chemically derived pharmaceutical products, as well as the factors influencing their stability during formulation operations.Digital modalities : Activity 1: eLearning   / Activity 2: eLearning Target audience : Newcomers (operators, technicians, engineers, researchers, and managers) preparing to take up a position in Fill & Finish (formulation, aseptic filling, and packaging roles) or wishing to refresh their knowledge.Students in life sciences, pharmacy, or chemistry, or individuals from academic backgrounds seeking to understand the industrial environment of Fill & Finish.Support functions (maintenance, regulatory affairs, Quality Assurance, Quality Control, HSE, etc.) wishing to better understand the fundamentals of Fill & Finish roles.Evaluation procedures :A short evaluation at the end of the module confirming what you have learnt and enabling you to move to the next one ( 80% of correct answers required).
P3M4 Thawing/formulation & pooling /filtration (about 2 hours)
Important information : If you choose the accessible version of a 3D or virtual reality activity, please contact the support team to manually unlock the rest of the training.The module details the steps of the bioproduct formulation process, from thawing to sterile filtration. It also covers aspects related to weighing, mixing, and sampling.It is based on the batch record to apply formulation protocols and introduces the principles of in-process controls (IPC) and samples sent to Quality Control (QC). The regulatory requirements of an aseptic environment are also highlighted as prerequisites before start-up.Digital modalities : Activity 1: eLearning  / Activity 2: Serious Game 2D / Activity 3: Serious Game 2DTarget audience : Newcomers (operators, technicians, engineers, researchers, and managers) preparing to take up a position in Fill & Finish (formulation, aseptic filling, and packaging roles) or wishing to refresh their knowledge.Students in life sciences, pharmacy, or chemistry, or individuals from academic backgrounds seeking to understand the industrial environment of Fill & Finish.Support functions (maintenance, regulatory affairs, Quality Assurance, Quality Control, HSE, etc.) wishing to better understand the fundamentals of Fill & Finish roles.Evaluation procedures :A short evaluation at the end of the module confirming what you have learnt and enabling you to move to the next one ( 80% of correct answers required).
P3M6 Aseptic Filling line: Set up and filling the primary packaging (about 2 hours)
Important information: If you choose the accessible version of a 3D or virtual reality activity, please contact the support team to manually unlock the rest of the training.This module presents all the steps involved in starting up an aseptic filling line, from equipment checks and isolator preparation (line clearance, glove integrity testing, decontamination cycle) to setting up the filling process in sterile containers and initiating production.It draws on key tools and procedures such as line clearance, glove integrity testing, vaporized hydrogen peroxide decontamination cycle, environmental monitoring (settle plates, particle counters), batch record traceability, and the reconciliation procedure at the end of production.Digital modalities : Activity 1: Serious Game 3D  / Activity 2: Réalité Virtuelle / Activity 3: Serious Game 3DTarget audience : Newcomers (operators, technicians, engineers, researchers, and managers) preparing to take up a position in Fill & Finish (formulation, aseptic filling, and packaging roles) or wishing to refresh their knowledge.Students in life sciences, pharmacy, or chemistry, or individuals from academic backgrounds seeking to understand the industrial environment of Fill & Finish.Support functions (maintenance, regulatory affairs, Quality Assurance, Quality Control, HSE, etc.) wishing to better understand the fundamentals of Fill & Finish roles.Evaluation procedures :A short evaluation at the end of the module confirming what you have learnt and enabling you to move to the next one ( 80% of correct answers required).
Available in French, English
1 day of content
Download the training program
Request details
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